Quick Answer
Quick Answer
ASTM A516 covers carbon-steel pressure vessel plate in four grades — 55, 60, 65, and 70 — where the grade number denotes the minimum tensile strength in ksi. Grade 70 is the most widely used, with a minimum yield of 260 MPa and UTS of 485–620 MPa. Carbon limits tighten progressively in four thickness groups. ASME SA-516 is the identical specification for BPVC-governed fabrication.
ASTM A516/A516M is the dominant carbon-steel plate standard for moderate- and lower-temperature pressure vessel service. Published by ASTM International, it governs flat-rolled plate intended for fusion-welded pressure vessels where improved notch toughness is important. The standard is paired with ASME SA-516 for code-stamped vessels and is the default material for refinery drums, storage spheres, heat exchanger shells, and LPG storage bullets worldwide.
Scope and Applicability
A516 applies to carbon-steel plate intended for:
- Fusion-welded pressure vessels
- Lower-temperature service (down to approximately −46 °C with impact testing)
- General pressure-retaining components
- Heat exchanger shells and channel covers
The standard does not apply to pipe, tube, bar, or forgings. Those forms have separate ASTM/ASME standards. A516 covers plates in all thicknesses produced by the standard, but carbon composition limits are thickness-dependent.
Grade Coverage
| Grade | Min UTS MPa (ksi) | UTS Range MPa | Min YS MPa (ksi) | Primary Use |
|---|---|---|---|---|
| Gr55 | 380 (55) | 380–515 | 205 (30) | Low-pressure, ambient temperature |
| Gr60 | 415 (60) | 415–550 | 220 (32) | General pressure vessels |
| Gr65 | 450 (65) | 450–585 | 240 (35) | Moderate-pressure service |
| Gr70 | 485 (70) | 485–620 | 260 (38) | High-duty pressure vessels, most common |
Chemical Composition Requirements
Carbon content in A516 varies with both grade and plate thickness. The following tables present the full ladle analysis limits.
Carbon (C max, wt%) by Grade and Thickness Group
| Thickness Group | Gr55 | Gr60 | Gr65 | Gr70 |
|---|---|---|---|---|
| ≤ 12.5 mm (½ in.) | 0.18 | 0.21 | 0.24 | 0.27 |
| > 12.5 mm to ≤ 50 mm (2 in.) | 0.20 | 0.23 | 0.26 | 0.28 |
| > 50 mm to ≤ 100 mm (4 in.) | 0.22 | 0.25 | 0.28 | 0.30 |
| > 100 mm to ≤ 200 mm (8 in.) | 0.24 | 0.27 | 0.29 | 0.31 |
All Other Elements (wt%, all grades, all thicknesses unless noted)
| Element | Limit |
|---|---|
| Manganese (Mn) | 0.85–1.20 for Gr55/60 up to ≤ 12.5 mm; 0.85–1.20 for all grades > 12.5 mm |
| Phosphorus (P) max | 0.035 |
| Sulfur (S) max | 0.035 |
| Silicon (Si) | 0.15–0.40 |
Manganese detail by grade and thickness (wt%):
| Thickness | Gr55 | Gr60 | Gr65 | Gr70 |
|---|---|---|---|---|
| ≤ 12.5 mm | 0.60–0.90 | 0.60–0.90 | 0.85–1.20 | 0.85–1.20 |
| > 12.5 mm | 0.85–1.20 | 0.85–1.20 | 0.85–1.20 | 0.85–1.20 |
Copper (Cu), nickel (Ni), chromium (Cr), molybdenum (Mo), and vanadium (V) are each limited to 0.30% max (Cu 0.40% max) when specified; residuals are not controlled unless supplementary requirement S15 (restricted residuals) is invoked.
Mechanical Properties
By Grade — Tensile and Yield (all thicknesses, standard condition)
| Grade | Min Yield Strength MPa (ksi) | Tensile Strength Range MPa (ksi) | Elongation in 200 mm min % | Elongation in 50 mm min % |
|---|---|---|---|---|
| Gr55 | 205 (30) | 380–515 (55–75) | 23 | 27 |
| Gr60 | 220 (32) | 415–550 (60–80) | 21 | 25 |
| Gr65 | 240 (35) | 450–585 (65–85) | 19 | 23 |
| Gr70 | 260 (38) | 485–620 (70–90) | 17 | 21 |
Yield strength is determined at 0.2% proof stress or by the drop-of-the-beam/halt-of-the-pointer method per ASTM A370.
Thickness-Adjusted Yield Strength Reductions
For plates > 50 mm (2 in.) thick, the minimum yield strength is reduced by 7 MPa (1 ksi) for each 25 mm (1 in.) increment of thickness above 50 mm, subject to an absolute minimum of:
| Grade | Absolute Min YS (> 50 mm) |
|---|---|
| Gr55 | 170 MPa (25 ksi) |
| Gr60 | 185 MPa (27 ksi) |
| Gr65 | 205 MPa (30 ksi) |
| Gr70 | 220 MPa (32 ksi) |
Normalizing Requirement
When normalizing is required (mandatory):
- All plates > 40 mm (1½ in.) thick for Gr70
- All plates > 50 mm (2 in.) thick for Gr55, Gr60, Gr65
- When ordered as normalized (N suffix, e.g., A516 Gr70N)
When normalizing is optional:
- Plates within the thickness limits above may be furnished as-rolled unless normalizing is specified on the purchase order
- Normalizing is at the purchaser's option for plates within the standard thickness range
Normalizing temperature: typically 900–955 °C, air-cooled. Normalizing refines grain structure, improves low-temperature toughness, and homogenizes composition. The MTC should state the normalizing temperature and cooling method when normalized material is supplied.
Additional Tests and Requirements
Charpy V-Notch Impact Testing (Supplementary Requirements)
A516 allows the following supplementary impact testing requirements, invoked by the purchaser on the purchase order:
| Requirement | Description |
|---|---|
| S1 | Charpy V-notch impact test at specified temperature; standard orientation (transverse) |
| S2 | Drop weight test (DWT) per ASTM E208; nil-ductility transition (NDT) temperature |
| S3 | Charpy V-notch test at a lower temperature than S1; for extreme cold-service applications |
| S5 | Longitudinal Charpy impact (less conservative than transverse) |
Typical A516 Gr70 Charpy requirement for process industry pressure vessels: 27 J (20 ft-lbf) minimum at −46 °C for normalized plate, per ASME BPVC Section VIII Div 1 impact exemption curves.
Other Supplementary Requirements
| Requirement | Description |
|---|---|
| S4 | Ultrasonic examination per ASTM A435 or A578 |
| S9 | Inclusion rating per ASTM E45 |
| S11 | Vacuum carbon deoxidation |
| S14 | Carbon equivalent limits (Pcm or IIW formula) |
| S15 | Restricted residual element limits |
ASME Equivalent
ASME SA-516 is technically identical to ASTM A516. It is incorporated by reference in ASME Boiler and Pressure Vessel Code Section II Part A. The four grades are unchanged: SA-516 Gr55, Gr60, Gr65, Gr70.
For pressure vessels designed and fabricated under ASME BPVC Section VIII (Division 1 or 2), the purchase order must specify SA-516, not A516. Dual-certified material (compliant with both A516 and SA-516) is commercially available and widely accepted; the MTC should explicitly state both designations.
| ASTM | ASME | ASME Code Section |
|---|---|---|
| A516 Gr55 | SA-516 Gr55 | Sec II Part A |
| A516 Gr60 | SA-516 Gr60 | Sec II Part A |
| A516 Gr65 | SA-516 Gr65 | Sec II Part A |
| A516 Gr70 | SA-516 Gr70 | Sec II Part A |
Cross-Standard Equivalents
| A516 Grade | EN 10028-2 | EN Description | JIS G3115 | IS 2002 |
|---|---|---|---|---|
| Gr55 | P265GH | Carbon steel for elevated temp | — | Gr1 (approx) |
| Gr60 | P295GH | Carbon-Mn for pressure vessels | SPV315 | Gr2 |
| Gr65 | P310GH / P355GH (lower bound) | — | SPV355 | — |
| Gr70 | P355GH | Carbon-Mn, 355 MPa YS min | SPV410 | Gr3A/3B |
Notes on equivalence:
- EN 10028-2 specifies elevated-temperature mechanical properties (100–400 °C) in addition to room-temperature properties; A516 does not.
- P355GH (EN) and A516 Gr70 are frequently cited as equivalent for procurement purposes, but P355GH has slightly tighter P and S limits (0.025 max each) compared to A516's 0.035 max.
- JIS G3115 SPV410 is the Japanese pressure vessel equivalent; it includes mandatory impact testing at −5 °C.
MTC Verification Checklist
When verifying a mill test certificate for A516 material, confirm:
- Standard and grade designation match the purchase order (e.g., "ASTM A516 Gr70" or "ASTM A516/A516M Gr70")
- Plate thickness is recorded — check that carbon content complies with the correct thickness group
- Manganese is within the range for the applicable thickness group
- P ≤ 0.035 and S ≤ 0.035 (tighter if S15 is invoked)
- Si is between 0.15 and 0.40
- Yield strength, tensile strength, and elongation meet grade minimums
- If normalizing was specified: heat treatment temperature and method are stated
- If Charpy (S1/S2/S3) was specified: impact test results, temperature, and specimen orientation are reported
- If SA-516 is required: dual certification (A516 + SA-516) is explicitly noted on the MTC
- Heat number is traceable to the physical material markings
Frequently Asked Questions
What is the difference between ASTM A516 Grade 70 and Grade 60?
The grade number represents the minimum tensile strength in ksi. Grade 70 has a minimum UTS of 485 MPa (70 ksi) and minimum YS of 260 MPa, versus Grade 60's 415 MPa (60 ksi) UTS and 220 MPa YS. Grade 70 also has a higher allowable carbon content at the same thickness, and is more widely stocked globally.
Is ASTM A516 Grade 70 always normalized?
No. A516 Gr70 is supplied as-rolled for plates up to 40 mm (1½ in.) thick, unless the purchase order specifies normalizing. For plates thicker than 40 mm, normalizing is mandatory. When normalizing is specified, the material designation becomes A516 Gr70 Normalized (or carries the N suffix in some commercial usage).
What is the ASME equivalent of ASTM A516 Grade 70?
ASME SA-516 Grade 70 is the direct equivalent. It is technically identical to ASTM A516 Gr70 and is listed in ASME BPVC Section II Part A. For any ASME code-stamped pressure vessel, the purchase order must invoke SA-516, not A516. Dual-certified material meeting both A516 and SA-516 is available and commonly used.
Does ASTM A516 Grade 70 require Charpy impact testing?
Charpy testing is not automatically required by A516; it must be invoked as supplementary requirement S1, S2, or S3 on the purchase order. However, for ASME BPVC compliance, impact testing may be mandatory depending on design temperature and plate thickness, per ASME Sec VIII Div 1 Figure UCS-66.
What is the EN 10028-2 equivalent of A516 Grade 70?
P355GH is the closest EN 10028-2 equivalent. Both have a minimum yield strength around 355 MPa and are intended for pressure vessel applications. However, P355GH specifies stricter P and S limits (0.025 max), includes elevated-temperature mechanical properties, and is tested to EN 10028-2 procedures. They are not directly interchangeable without a technical substitution review.
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