Solutions·5 min read

Test Certificate Software for Oil & Gas

Quick Answer

Quick Answer

TestCert centralizes mill test certificates, NORSOK MDS records, API material certificates, and NDT reports for oil & gas fabricators and suppliers. Heat-level structured data, automatic NORSOK/API limit checking, and full multi-vendor traceability replace folder-based certificate management.

Oil and gas fabrication sits at the intersection of severe-service metallurgy, multi-party supply chains, and overlapping international standards. A single spool piece may draw material from three continents, pass through two heat treatments, and need to satisfy both the operator's supplementary requirements and a NORSOK MDS reference — all documented before the first weld inspection.

Most shops manage this with shared drives, email threads, and spreadsheets. The result is certificates that can't be searched, traceability gaps that surface during TPIA audits, and quality engineers spending hours reconstructing the paper trail for a single punch-out item.

TestCert replaces that workflow with a structured platform that understands NORSOK material data sheets, API chemistry and mechanical limits, and NDT report formats — so your team spends time on engineering decisions, not file management.


The Oil & Gas Certificate Problem

NORSOK MDS Compliance

NORSOK standards (M-630, M-650, Y-002, etc.) specify material data sheets that define chemistry windows, mechanical property minimums, supplementary testing requirements, and impact energy values at sub-zero temperatures. Verifying that an incoming certificate satisfies the applicable MDS is a manual, error-prone task when done against paper or PDFs.

TestCert stores NORSOK MDS limits as versioned structured data. When a certificate arrives, the system compares each reported chemistry element and mechanical value against the applicable MDS automatically, flagging any out-of-tolerance results before the material enters your shop.

API Material Certification

API 5L, 5CT, 6A, 17D, and other product specifications carry detailed chemistry and tensile requirements that vary by grade, product specification level, and service environment. TestCert's standards library covers these grades and automatically validates incoming certificates against the correct PSL and grade combination.

Multi-Vendor Traceability

Complex offshore and onshore structures involve multiple tiers of suppliers, sub-suppliers, and processing facilities. A single spool may involve a plate mill, a tube manufacturer, a flange forger, and a heat treater — each issuing their own certificates. TestCert links all certificate records to the common heat number and purchase order reference, giving you a single queryable traceability chain regardless of how many vendors contributed.

NDT Report Management

Non-destructive testing reports (RT, UT, MT, PT) are first-class objects in TestCert — not file attachments. Each NDE report is linked to the weld or component it covers, the applicable procedure, the inspector qualification record, and the material certificate for the base metal. When an operator requests the complete dossier for a line item, it is assembled from structured records, not assembled manually from a folder tree.


Key Features for Oil & Gas

FeatureBenefit
NORSOK MDS structured validationAutomatic out-of-tolerance flagging before material acceptance
API 5L / 5CT / 6A grade tablesCorrect PSL and grade limits applied without manual lookup
Heat-level certificate storageFull chemistry and mechanical data queryable by heat number
Multi-vendor reconciliationLink certs from multiple suppliers to one PO line
NDE report managementRT, UT, MT, PT reports linked to base material and weld records
TPIA-ready dossier exportGenerate complete certificate packages for third-party inspection
25-year retention with audit trailImmutable records with append-only audit log

Compliance Standards Covered

TestCert's oil and gas standards library includes:

  • NORSOK: M-120, M-121, M-630, M-650, Y-002
  • API: 5L, 5CT, 6A, 17D
  • ASME: B31.3, B31.8, Section IX (welding)
  • ASTM: A106, A333, A694, A182, A105, A516, and 200+ additional grades
  • EN: 10204:2004 inspection certificate types (3.1, 3.2)
  • NACE: MR0175 / ISO 15156 sour service requirements

Customer-specific supplementary requirements (operator SRs) are stored as overlay rules per customer — tighter limits than the base standard without code changes.


How Implementation Works

Most oil and gas customers are fully operational within three weeks:

  1. Week 1: Supplier mappings, standards configuration, user provisioning
  2. Week 2: Historical certificate import, NORSOK MDS overlay configuration per operator/customer
  3. Week 3: First live inbound certificates processed, TPIA dossier export tested

TestCert connects to your ERP via REST API. Purchase order data flows in; certificate acceptance records and traceability reports flow out. Webhooks notify downstream systems the moment a certificate is accepted or rejected.


Can TestCert validate NORSOK MDS requirements automatically?

Yes. NORSOK material data sheets are stored as versioned structured data records in TestCert's standards library. Inbound certificates are checked against the applicable MDS automatically, with specific field-level flags for any out-of-tolerance chemistry or mechanical values.

How does TestCert handle sour service (NACE MR0175) requirements?

NACE MR0175 / ISO 15156 hardness limits and chemistry restrictions are stored in the standards library. Certificates for material designated for sour service are validated against the applicable zone and condition requirements. Customer overlays can add restrictions beyond the base standard.

Can we link NDE reports to material certificates?

Yes. NDT reports in TestCert are linked to the component they cover, the base material certificate(s), the applicable inspection procedure, and the inspector's qualification record. The complete package is exportable as a structured dossier for TPIA review.

Does TestCert support EN 10204 type 3.2 certificates?

Yes. EN 10204:2004 inspection certificate types (3.1 and 3.2) are supported. Type 3.2 certificates requiring third-party inspector countersignature are tracked with the inspector identity, date, and reference as structured fields.


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